The challenge
AbbVie uses various container types, sizes, and frame geometries. The new machine was required to:
- accept all existing and futurecontainers
- work with multiple adapter systems (A, B, C)
- maintain the proven functionality of the older Servolift #12017
- ensure safe detection and clamping for every bin type
- operate reliably in a washroom environment (water, chemicals, hygiene requirements)
In short: one machine needed to safely handle many incompatible container designs.
How the requirement was solved
The solution combined mechanical redesign, extended sensor logic, and a modular adapter concept:
✔ Redesigned clamping system with a larger 105° movement range and Ø20 mm adapter interfaces
✔ Adapters A, B, and C to accommodate different bin frames and footprints
✔ Additional sensors for bin detection, clamping position, and inversion angles
✔ Reinforced support arms with plastic guides for widths up to 1200 mm
✔ Hygienic, sealed construction suitable for washroom operation (NEMA‑4X, stainless steel, pharma‑grade finish)
This created a universal, flexible, and GMP‑compliant lifting and tipping system.
Benefit for the customer
- One machine for all bins → no need for multiple devices or manual workarounds
- Higher safety through interlocks, position sensors, and hydraulic brakes
- Consistent, repeatable handling → supports validation and reduces operator dependency
- Hygienic and robust design ideal for washroom use
- Future‑proof thanks to adapter C and modular clamping concept
- Faster workflows for washing, inspection, and drying
AbbVie receives a reliable, flexible, and long‑term solution that integrates seamlessly into their existing processes.
